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You are currently browsing the Rob’s RAVolt! weblog archives for the day February 26, 2007.

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Archive for February 26, 2007

Al & Pb: Mounting plate is cut! Now, do I want more lead?

Erik was kind enough to trim the rest of the bell mounting plate off today. It’s great to have an EV community for support.

While I picking up the plate, he suggested that I consider putting in more batteries (using 20 8 volt cells instead of 12 12s) to improve my range. He said that the target battery load for an typical conversion is 1/3 of gross vehicle weight (GVW). My curb weight w/ ICE was 2800 and the GVW is 3200. That would mean I can carry about 1200 lbs of battery. The Trojan J150s would be (12*80) 960 lbs. The T875 would be (18*63) 1,134 lbs.

The extra lead would increase range and also allow for more luxuries like power steering.

MDO Scraps

My friend Paul has donated some MDO scraps from his construction site.  I have a nice 4×4′ sheet just waiting in my garage for it’s Cinderella moment.

I’m not sure what all the fuss is about for MDO: it just looks like plywood to me.  It doesn’t taste any better than pressure treated pine either.

RAVolting work day #2: lots of progress!

We made a lot of progress today on the RAV (no - I’m not nearly done). Several AustinEV members (Dan, Aaron, Chris, Erik, Tanda, Riley) provided great help and advice. We had some other visitors who wanted to learn more about EVs and conversions (Aaron and Erik both drove their EVs).
We were all in new territory because none of us had ever followed EV America’s design plans. The alignment tool, adapter, and mounting plate fit perfectly. I put together a video of the day’s effort: don’t worry, it’s edited way down and has titles for easy viewing.
If you’re doing this yourself, I highly recommend using 1/8″ spring pins to help with the alignment! We drilled pilot holes in the plate and then extended them into the steel bell. It was trivial to keep the alignment right once the pins were set even though we took the plate off several times.

Alignment Pins

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