AustinEV Corrosion Commentary - it’s OK

July 30, 2008 by Rob.

Wow…quick response from the AustinEV team!  Thanks.

From Brian:

It’s Cupric Sulfate.  It’s formed by the reaction of Sulfuric Acid (in the air, bubbling off from the battery) with the exposed copper of the battery wire lugs. On the plus side… It’s no longer reactive after forming Cupric Sulfate, so it will not hurt anything.  And another positive, is that it’s the copper lugs that are corroding… and they can be replaced
much easier than the lead battery terminals.  

I do not think it’s a big problem.  If you were really concerned, you could re-tin the copper lugs, or put some waterproof paint over the lugs and terminals.  Waterproof paint would make it much more annoying
to change / remove your wiring at a later date though.   :-/

From Mike:

Try coating the exposed surfaces with vaseline.  It will keep the air and
moisture off and greatly reduce corrosion.  There are several brands of
spray on corrosion preventative, but from past experience vaseline works
just as well, cleanup is pretty easy, and it is cheap.

From Roy:

I get that a lot too, it does not effect conductivity for me.
I usually brusk off the powder with a stiff nylon brush and vacume it up.

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